Precision in the smallest dimensions. We specialize in crafting high-quality wire components that push the boundaries of miniaturization.

Our expertise spans a wide range of materials, including Nitinol, with capabilities to work with wires as fine as 0.0005″ in diameter.

Our portfolio includes:

• Micro springs
• Medical coils
• Guidewires
• Compression, torsion, and extension springs
• Custom wire forms
• Garter springs

For catheter and endoscope applications, we offer rapid prototyping services to accelerate your product development cycle.

With stringent quality control and tight tolerances, we ensure each component meets the exacting standards demanded by the medical device industry.

Whether you’re developing cutting-edge surgical tools or refining existing designs, our team is ready to collaborate on your next innovation.

Curious about how our expertise can enhance your project? Let’s discuss your specific requirements and explore solutions tailored to your needs.

Revolutionary micro-precision metal components from TrioLabs using Resin Infused Powder Lithography (RIPL).

Capabilities:

• Ultra-high precision (5-micron resolution)
• Ra32 native surface finish: No need for secondary operations to make the parts usable!
• Tolerances as tight as 0.0005″
• Scalable to high-volume production
• 99% Density after sintering

Materials:

• Available: 17-4 Stainless Steel
• Coming soon: 316L, 304L SS, MP35N, 440C, Ti64
• Future: Nitinol, Tungsten, Zirconia, Alumina

Applications:

• Surgical robotics components
• Interventional catheter parts
• Orthodontic brackets, Ophthalmic shunts, Microneedles

Key Advantages:

• Design flexibility beyond machining constraints
• Rapid prototyping and production
• ISO 13485 certified

RIPL technology offers unmatched precision, speed, and design flexibility for your medical device components.

Ready to explore micro-precision metal parts? Let’s discuss how we can accelerate your innovation.

Precision laser cutting services for complex medical devices, specializing in stents and intricate components.

Capabilities:

• Tube cutting: 0.008″ to 0.750″ OD, up to 0.050″ wall thickness
• Flat stock cutting
• Femto, Fiber, and YAG laser cutting
• Materials:
• Stainless Steel, Nitinol, Cobalt Chromium, Precious Metals, Nickel Alloys, and more.

Applications:

• Implantable stents
• Flexible/Steerable Catheter components
• Drug delivery systems
• Minimally invasive surgical tools
• Secondary Processes:
• Laser welding, deburring, shape setting
• Electropolishing, passivating
• Surface treatment, soldering

Our multidisciplinary team of passionate engineers ensures rapid iteration and evaluation of designs.

We prioritize quick turnaround without compromising quality, from concept to manufacturing.

Need precision-cut components for your medical device? Let’s discuss how our laser cutting expertise can bring your innovative designs to life.

Precision and speed, when you need it most.

Our centerless grinding expertise delivers both mandrels and core wires with unparalleled accuracy and efficiency.

Key Capabilities:

• Ultra-precision tolerances: +/- .0001″ OD
• Vast inventory of raw materials, including Nitinol (NiTi) and PTFE
• Rapid turnaround times

Materials We Excel In:

• Pure PTFE
• Glass-filled PTFE
• Stainless steel
• Titanium
• Nitinol
• Plastics
• Ceramic

Our Grinding Prowess:

• Constant OD
• Tapers
• Steps
• Grooves
• Custom profiles

Spotlight on PTFE: Our glass-filled PTFE mandrels offer exceptional precision with tolerances of +/- .0001″.

We understand the urgency in medical device development.

That’s why we maintain a comprehensive inventory of raw materials, significantly reducing lead times without compromising on quality.

Need a solution fast? Browse our in-stock selection of PTFE, stainless steel (coated and uncoated), and NiTi mandrels.

Ready to elevate your project with precision-ground mandrels or core wires? Let’s discuss how our capabilities can meet your specific needs and timelines.

State-of-the-art precision machining for medical device components, offering superior tolerance control and surface quality.

Capabilities:

• Milling centers up to 5-axis
• Mill turning centers up to 5-axis
• Swiss turning centers up to 12-axis
• High-end wire EDM
• Gear hobbing

Typical Tolerances:

• Diameter: +/- 0.0005″ (extreme: +/- 0.0001″)
• Length: +/- 0.001″ (extreme: +/- 0.0005″)
• Surface finish: 16 Ra (extreme: 4 Ra)

Additional Services:

• Passivation (ASTM A967)
• Electropolishing (A380)
• Micro bead and aluminum oxide blasting
• Vibratory finishing

Our advanced machining technologies ensure the highest quality components at competitive costs.

From complex geometries to tight tolerances, we push the boundaries of precision manufacturing.

Need custom machined components for your medical device? Let’s discuss how our capabilities can meet your exacting specifications.

Precision metal and plastic stamping, offering a wide range of capabilities and materials.

Capabilities:

• Metal stamping up to 12″ x 12″ (flat), thickness .005″ to .190″
• Deep drawing up to 3″ deep and 8″ in diameter
• Plastic stamping up to 5″ x 7″ (flat), thickness .005″ to .125″
• Flat blanking, piercing, metal forming, progressive stamping

Materials:

• Metals: Low carbon steel, spring steel, brass, copper, stainless steel, aluminum, and more.
• Plastics: ABS, acetal, nylon, polypropylene, PTFE, PVC, and more

Additional Services:

• Secondary operations: Deburring, tapping, reaming, counterboring
• Heat treating, plating, non-destructive testing (via approved vendors)

Quality Assurance:

• AS 9100:2016 & ISO 9001:2015 certified Quality Management System
• Certified Women Owned Business (WBENC)

With our extensive tooling capabilities, diverse material inventory, and expertise in complex stampings, we deliver precision components tailored to your specific needs.

Need custom stamped parts? Let’s discuss how our capabilities can meet your exacting requirements.

Precision-shaped wire solutions for diverse medical device applications.

Materials:

• Over 60 different metals, including copper alloys and stainless steel

 Shapes:

• Standard: Round, Square, Rectangle, Flat, Half-Round
• Specialty: Diamond, Triangle, Keystone, House-shaped, Custom designs

Key Features:

• Precise corner radii and angles
• Customizable finishes
• Tight tolerance control

Key Advantage:

Our drawing process offers significant cost savings and shorter lead times for shaped mandrels compared to EDM and grinding methods.

Our drawing process offers significant cost savings and shorter lead times for shaped mandrels compared to EDM and grinding methods.

From standard profiles to unique configurations, we provide tailored solutions for your specific medical device requirements.

Need specialized shaped wire? Let’s discuss how our capabilities can enhance your product performance while optimizing costs and timelines.