Polymer Components

Cutting-edge polymer solutions engineered for advanced medical applications. From rapid prototyping to high-volume production, our components meet the exacting standards of the medical device industry, enabling innovative technologies across catheter systems and minimally invasive devices.

Medical Grade Extrusions

Precision extrusions delivered fast through our trusted partner, Keystone Medical Technologies (www.keystonemedtech.com).

ISO 13485 certified for quality assurance.

Capabilities:

  • Single lumen, multi-lumen, over-extrusion, balloon tubing & monofilaments
  • Diameters: 0.010″ to 0.500″
  • Wall thickness: 0.0015″ to 0.075″

Materials:

  • PEBA, polyethylene, polyamide, polyurethane, polyester, thermoplastic elastomers
  • In-stock options: 35D-72D Pebax, Tecoflex, Pellethane, LDPE, Polypropylene, Vestamid.

Services:

  • Custom die design and fabrication
  • R&D runs through high-volume production
  • Cut lengths or spools available

    From concept to production, we offer rapid turnaround times and expertise to accelerate your medical device development.

    Need specialized extrusions? Let’s discuss your project requirements.

    Medical Balloons

    Precision-engineered balloons for every medical application, crafted in partnership with Hoop Medical, specialists in balloon manufacturing.

    Range:

    • Non-compliant: High-force, high-dimensional accuracy
    • Semi-compliant: Controlled radial expansion
    • Compliant: High-expansion ratio for volume-controlled procedures

    Materials:

    • PET: High strength, non-compliant
    • Nylon: High-pressure applications, thermally bondable
    • PEBAX: Customizable hardness (25D-72D)
    • Polyurethane: Compliant and semi-compliant options
    • TPE: Ultra-high compliance, alternative to Latex

    Advanced Manufacturing:

    • Robotic blow molding for optimal performance
    • Thin walls, high burst-pressures, small crossing profiles
    • Rapid prototyping and production

      From polymer blends to engineered resin-compounds, we leverage cutting-edge materials to meet your exact specifications.

      Ready to enhance your device with custom balloon technology? Let’s discuss your requirements and bring your design to life.

      Etched PTFE Liners

      High-performance PTFE liners for advanced catheter and minimally invasive device applications.

      Key Features:

      • Unsurpassed low contact angle for minimal friction
      • Etched OD for enhanced bonding with other materials
      • Smooth, lubricious inner surface
      • Reliable etching and tie layer application
      • Available in extruded and film cast options

        Our PTFE etched liners are engineered to provide optimal performance in medical device applications where low friction and secure bonding are critical.

        With both extruded and film cast options available, we offer flexibility to meet your specific design requirements.

        Looking to improve the performance and reliability of your catheter or minimally invasive device?

        Let’s discuss how our etched PTFE liners can enhance your product’s capabilities.

        Medical Heat Shrink Tubing

        FEP Heat Shrink Solutions:

        • Regular Heat Shrink (1.6:1 and 1.3:1 Shrink Ratio)
        • QuickShrink™ 2.0 for rapid shrink times, lower shrink temperatures (82-232°C)
        • PTFE Regular & Zebra Heat Shrink for endoscopic devices

        Key Uses:

        • Reflow processing tool
        • Splicing, tipping, bonding applications

        PET Heat Shrink Tubing:

        • Ultra-thin wall and high shrink ratio
        • Lower shrinkage temperature
        • Smooth inner and outer surfaces
        • Excellent biocompatibility and dielectric strength

        Applications:

        • Electrophysiology catheters
        • Laser welding
        • Braid/coil termination
        • Tube tipping
        • Silicone balloon clamping

          Our medical-grade heat shrink tubing meets exacting industry standards. Custom solutions available for both FEP and PET options to meet your specific requirements.

          Need specialized heat shrink tubing for your medical device? Let’s discuss how our solutions can enhance your manufacturing process.

          Polyimide Tubing and Coated Wire

            Precision polyimide solutions for advanced medical applications, offering exceptional performance and versatility.

            Polyimide Tubing:

            • IDs: .007″ to .075″
            • Wall thicknesses: .0005″ to .0035″
            • PTFE/Polyimide composite options
            • Thermoplastic top coats (Pebax, nylon, tecoflex)

            Key Features:

            • Superior pushability & tractability
            • Flexibility & kink resistance
            • Ultra-smooth surface & transparency
            • Chemically inert
            • Torque transmission
            • Sterilization tolerant (Gamma, EtO, E-beam)
            • Well suited for electrical insulation

            Coated Wire:

            • Polyimide coated copper wire: .007″ to .075″ diameter
            • Polyimide or Pebax coated 304SST wire: .003″ to .075″ diameter
            • In-house wire drawing for reduced lead times

              Our polyimide tubing and coated wire solutions offer exceptional thermal stability, high dielectric strength, chemical resistance, and tensile strength for high-performance medical devices..

              Need advanced materials for your medical device? Let’s discuss how our polyimide solutions can enhance your product’s performance and reliability.

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